Process for Preparation of Cyclohexanone Oxime

专利摘要:
(1) amplifying a starting material selected from the group consisting of cyclohexanol, cyclohexanone and mixtures thereof to obtain cyclohexylamine, and (2) partially oxidizing the obtained cyclohexylamine to cyclohexanone. The reaction system of the said amination reaction of a process (1) including the process of obtaining an oxime, and the by-product ((alpha)) produced in process (1) and / or the by-product ((beta)) produced in process (2). Disclosed is a method for producing a cyclohexanone oxime, which is recycled to.
公开号:KR20040029379A
申请号:KR10-2004-7001035
申请日:2002-07-25
公开日:2004-04-06
发明作者:겐 스즈끼；하지메 나가하라
申请人:아사히 가세이 케미칼즈 가부시키가이샤；
IPC主号:

专利说明:

Process for Preparation of Cyclohexanone Oxime
[3] Conventionally, various methods for the preparation of cyclohexanone have been known. Among these methods, the most widely used method is a cyclohexanone obtained by producing cyclohexanone through a multistage reaction process using benzene as a starting material, and by preparing a hydroxylamine salt prepared from ammonia separately. It is a method of obtaining cyclohexanone oxime by making hexanone and hydroxylamine salt react. More specifically, the most widely used method described above mainly comprises the following three reaction processes:
[4] (I) obtaining cyclohexanone from benzene as a starting material,
[5] (II) separately, obtaining a hydroxylamine salt from ammonia,
[6] (III) A step of obtaining cyclohexanone oxime from hydroxylamine salt and cyclohexanone.
[7] Method for producing cyclohexanone of the above step (I) ("Chemical engineering", Vol. 55, N0.5, p382, 1991, The Korean Institute of Chemical Engineers, Japan) and "Catalyst", Vol. 33, N0.5 , p341, 1991, Catalytic Society, Japan) is mainly performed by air oxidation of cyclohexane, and partly by hydrogenation of phenol. In the production method by oxidation of main cyclohexane, benzene is completely hydrogenated to form cyclohexane, which is air oxidized to obtain a mixture of cyclohexanol and cyclohexanone, which is distilled off to cyclohexanol and cyclohexanone. And dehydrogenation of the separated cyclohexanol into cyclohexanone.
[8] However, this method has the following disadvantages. First, in this method, the number of processes is large, and in the air oxidation process of cyclohexane, the productivity is inevitably low because it is necessary to suppress the conversion rate as low as about 3 to 10% in order to improve the selectivity, and recycle unreacted cyclohexane. Not only does it require a large amount of energy for this, but the improved selectivity is still not satisfactory, such as 73 to 83%. In this method, as by-products, carboxylic acids, alcohols, aldehydes, ketones, ethers, esters, hydrocarbons, and the like are produced, and these by-products are usually desired products (ie, cyclohexanol and cyclohexanone). Separate from and discard. Among the above by-products, water-soluble carboxylic acids, water-soluble lower alcohols, and the like can be removed by water extraction, and carboxylic acids and esters of the non-aqueous solution can also be removed by saponification in an aqueous alkali solution. In addition, most of the remaining by-products can be removed by a distillation process. However, it is difficult to remove by-products (e.g., butylcyclohexyl ether, n-pentylcyclohexane, cyclohexyl acetate, and hexahydrobenzaldehyde) which have very close boiling points to cyclohexanone or cyclohexanol, and these by-products The presence of is a factor in the deterioration of the quality of the desired compound ε-caprolactam. Methods of separating and removing these by-products include patent documents (Japanese Patent Publication No. 60-39656 (corresponding to US Patent No. 4,661,430), Japanese Patent Application Laid-Open No. 5-271143, and Japanese Patent Publication (Patent No. 5) -301858, etc.), but each method disclosed in these patent documents not only has a large number of separation steps, but also has a complicated operation and is difficult to say as an advantageous method.
[9] In addition, as an air oxidation method of cyclohexane, a method of improving the conversion rate to about 12 to 15% and the selectivity to about 90% in the presence of boric acid is also carried out, but it is difficult to handle the cyclohexane and boric acid slurry, and such a difficult cyclohexane and boric acid slurry Recirculation is necessary and operation is more complicated.
[10] In addition, in the dehydrogenation process of cyclohexanol described above, the conversion rate of cyclohexanol is inevitably limited to about 70 to 90% or less for controlling the equilibrium of the reaction, and the boiling point of the raw material cyclohexanol and the product cyclohexanone is Because of their close proximity, a large amount of energy is required for separating cyclohexanol from cyclohexanone.
[11] The method mentioned above with respect to the said process (I) including hydrogenation of a phenol is demonstrated below. This method, including hydrogenation of phenol, is a method that has been practiced for a long time. The phenol derived from benzene is nucleated using a catalyst such as nickel or palladium to obtain cyclohexanol or cyclohexanone. However, for example, when the production of phenol from benzene is carried out by the cumene method, which is a typical method thereof, acetone and phenol are separated from each other because they have a large number of reaction steps and usually become a co-oxidation step with acetone. The production of phenol is regulated by the demand and price of acetone, which is generally performed and combined by using a complicated and expensive device, which is necessary to make it difficult to provide a stable supply of phenol.
[12] The said process (II) which manufactures a hydroxyamine salt from ammonia is demonstrated below. As a representative method of the said process (II), the said Raschig method which is a classical method (the literature [Mekkaiyama Teruaki supervision "industrial organic chemistry" 4th edition, Tokyo Kagaku Driver, p287, 1996, Japan) ) Is mainly a four step process. Specifically. This method produces ammonium carbonate obtained from ammonia, carbon dioxide and water, combines ammonium nitrite from a mixture of NO and NO ₂ obtained by air oxidation of ammonia, and reduces the synthesized ammonium nitrite with SO ₂ to disulfonate. It is a method of reducing to and subsequently hydrolyzing the disulfonate obtained to form a sulfate of hydroxylamine. However, not only the manufacturing process is complicated, but also industrially valuable ammonium sulfate is used per 1 mole of hydroxylamine sulfate. 1 mole is produced. That is, when the amount of ammonium sulfate produced in oxime is considered, there is a problem that a total of 2 moles of ammonium sulfate are produced by-product per mole of cyclohexanone oxime finally produced.
[13] In addition, in the hydroxylamine oxime method (HSO method) and the hydroxy amine oxime method (HPO method), a hydroxylamine salt is produced and cyclohexanone oxime is manufactured using this, but it is carried out to process (III). As described below, these methods also have various problems.
[14] As said process (III), the method of oxime cyclohexanone using the sulfate of a hydroxylamine (document [Mkaiyama Deruaki supervision "industrial organic chemistry" 4th edition, Tokyo Chemical Industry Co., p285, 1996, Japan]) is the mainstream. Since this oxime reaction is an equilibrium reaction, it is necessary to add a certain amount of ammonia to the reaction system to maintain the pH around 7 in order to proceed with the reaction, but when ammonia is added, industrially valuable ammonium sulfate inevitably cyclo 1 mole by-product is produced per 1 mole of hexan oxime.
[15] In addition, for the steps (II) and (III), the HSO method (US Pat. Nos. 3,941, 838, 4,031,139, and the like) is characterized by the presence of a platinum-based catalyst for NO obtained by oxidizing ammonia in the presence of a platinum-based catalyst. Hydrogen reduction was carried out in ammonium hydrogen sulfate / ammonium sulfate buffer to produce ammonium hydroxyl sulfate, and the mixture was reacted with cyclohexanone. In addition, the HPO method (US Pat. Nos. 3,948,988, 3,940,442, and the like) also applies a hydroxylamine by hydrogen reduction of nitrate ions obtained by oxidation of ammonia in a buffer of phosphoric acid / monoammonium phosphate in the presence of a palladium catalyst. Phosphate is produced and reacted with cyclohexanone. In any of the above-described HSO and HPO methods, the pH value is kept constant by circulating the buffer between the cyclohexanone oxime production process and the hydroxylamine salt production process, but there is an advantage that ammonium sulfate is not a by-product, The number of reaction steps is large, high purity raw materials are required, and the catalyst recovery step and the buffer recycling step are complicated. In addition, the selectivity of the hydroxylamine salt is as low as 60% with respect to ammonia throughout the whole step.
[16] Moreover, the method which consists of said process (I)-(III) had the problem that a large amount of hydrogen is needed in the full hydrogenation of benzene, manufacture of a hydroxylamine salt, etc.
[17] Moreover, the improvement method of the method containing said process (I)-(III) is also proposed. For example, about the manufacturing method of cyclohexanone, the method of obtaining cyclohexene by partial hydrogenation reaction of benzene, and then making cyclohexanol obtained by hydration of the obtained cyclohexene by cyclohydrogenation (Japanese patent Japanese Laid-Open Publication No. 56-43227 (corresponding to EP 23379) and the like are known. This method has advantages such as low hydrogen consumption compared to the cyclohexane air oxidation method described above, as well as obtaining a carbon-based yield substantially close to 100% (carbon-based yield is part of the cyclohexanone and benzene produced). It means the total amount of cyclohexane by-produced by the hydrogenation reaction), the reaction equipment of the cyclohexanol dehydrogenation process, as well as the energy cost increases with respect to the air oxidation method of cyclohexane.
[18] In addition, a method of obtaining cyclohexanone oxime by reacting cyclohexanone with ammonia in the presence of hydrogen peroxide (US Pat. No. 4,745,221) or the like is also known. This method does not require the use of a reaction reagent obtained by a complex method such as a hydroxylamine salt, and is a method without the by-product of ammonium sulfate, but has a problem of requiring expensive hydrogen peroxide.
[19] On the other hand, the manufacturing method which does not go through manufacture of cyclohexanone has also been performed industrially. As an example of this method, hydrochloric acid of cyclohexanone oxime is prepared by reacting cyclohexane obtained by fully hydrogenating benzene with nitrosyl chloride prepared by reacting a mixture of NO and NO ₂ obtained by air oxidation of ammonia with sulfuric acid followed by hydrochloric acid. (The "Organic Synthetic Chemical Association", Vol. 21, p160-163, 1963, Organic Synthetic Chemical Association, Japan)) may be mentioned. This method is a method of using cyclohexanone as an intermediate raw material. Although the number of reaction processes is smaller, light is required for oxime, and thus, not only a large amount of power is required, but also maintenance of a mercury lamp for irradiation of light is complicated.
[20] In addition, a method of producing nitrocyclohexane by reacting cyclohexane obtained by fully hydrogenating benzene with nitric acid obtained by oxidation of ammonia and partially hydrogenating it to produce cyclohexanone oxime (US Pat. No. 3,255,261, 2,967,200). Specifications, etc.) are also known. This method not only conducts an oxidation reaction using nitric acid at a high temperature and a high pressure of about 150 to 200 ° C., about 3 to 4 MPa, but also causes problems such as high material consumption of the equipment and explosion risk. In addition, since the selectivity of nitrocyclohexane is not so high as 80% even on the basis of cyclohexane and nitric acid, and the conversion rate of cyclohexane is low at 15 to 25%, the productivity is low and a large amount is used for recycling the unreacted cyclohexane. It requires energy. Moreover, the manufacturing process of cyclohexanone oxime by partial hydrogenation of nitrocyclohexane also does not have a high selectivity about 80%.
[21] As mentioned above, the conventional method of manufacturing cyclohexanone oxime is complicated, and the method which was simpler and more efficient in order to carry out industrially has been calculated | required.
[1] The present invention relates to a method for producing cyclohexanone oxime. More specifically, the present invention provides a process for amplifying a starting material selected from the group consisting of (1) cyclohexanol, cyclohexanone and mixtures thereof to obtain cyclohexylamine, and (2) cyclohexylamine obtained. The step of partial oxidation reaction to obtain cyclohexanone oxime, the by-product (α) generated in the step (1) and (or) the by-product (β) produced in the step (2) step ( The manufacturing method of the cyclohexanone oxime recycled to the reaction system of the said amination reaction of 1). According to the present invention, cyclohexanone oxime, a compound useful as an intermediate of ε-caprolactam, which is a raw material such as nylon-6, is produced at a very high selectivity and only by a complicated process used in the conventional method for its preparation. Without the use of difficult reaction reagents, such as hydroxylamine salts with low hydrogen consumption, it can be prepared with many other advantages that it can be produced in a simple operation using a simple device.
[2] In addition, according to the method of the present invention, it is possible to produce by-products such as difficult to separate by-products and / or low industrial value ammonium sulfate which adversely affect the quality of ε-caprolactam, the desired compound obtained from cyclohexanone oxime. There is no problem associated with the prior art. In addition, since most of the by-products produced in the method of the present invention are recyclable, and many of the by-products that cannot be recycled are useful compounds such as cyclohexane, waste generation can be suppressed in very small amounts. It is advantageous.
[22] <Overview of invention>
[23] Under these circumstances, the present inventors earnestly studied to solve this problem of the prior art. As a result, (1) amination reaction of a starting material selected from the group consisting of cyclohexanol, cyclohexanone and mixtures thereof to obtain cyclohexylamine, and (2) partial oxidation reaction of the obtained cyclohexylamine. A step of obtaining a cyclohexanone oxime, wherein the by-product (α) produced in step (1) and / or the by-product (β) produced in step (2) are subjected to the amination of the step (1). When cyclohexanone oxime is produced by a method characterized in that it is recycled to the reaction system of the reaction, the cyclohexanone oxime is reacted with a hydroxylamine salt prepared by the complicated process used in the conventional method for its preparation. No reagents, low hydrogen consumption, easy operation with a simple device and a very high selectivity can be prepared and obtained from cyclohexanoxime There is no problem associated with the prior art in which difficult to separate by-products and / or by-products such as ammonium sulfate of low industrial value are produced which adversely affect the quality of the desired intermediate ε-caprolactam. Since most of the by-products are recyclable, and other by-products that cannot be recycled are mostly useful compounds such as cyclohexane, they have been found to be industrially advantageous due to the small amount of waste. Based on this finding, the present invention has been completed.
[24] Accordingly, one object of the present invention is to prepare a cyclohexanone oxime, which is a compound useful as an intermediate of ε-caprolactam, which is a raw material such as nylon-6, by a complicated process used in conventional methods for its preparation. Ε-caprolactam is the desired intermediate obtained from cyclohexanoxime as well as being prepared with low hydrogen consumption, simple operation with a simple device and very high selectivity, without the use of reaction reagents such as axylamine salts. There is no problem associated with the prior art that the production of by-products such as difficult to separate and / or low industrial value ammonium sulfate, which adversely affects the quality of the product, is recyclable, and most of the by-products are recyclable, Since most of the by-products that cannot be recycled are useful compounds such as cyclohexane, there is very little waste. To provide for.
[25] The above and other various objects, various features, and various advantages of the present invention will become apparent from the following detailed description and the claims.
[26] <Detailed Description of the Invention>
[27] According to the present invention, as a method for producing cyclohexanone oxime,
[28] (1) amplifying a starting material selected from the group consisting of cyclohexanol, cyclohexanone and mixtures thereof to obtain cyclohexylamine; and
[29] (2) partial oxidation reaction of obtained cyclohexylamine to obtain cyclohexanone oxime,
[30] The reaction system of the amination reaction of the above-mentioned amination reaction of the step (1) at least one by-product selected from the group consisting of the by-product (α) produced in the step (1) and the by-product (β) generated in the step (2) Recycled
[31] There is provided a method for producing a cyclohexanone oxime.
[32] In order to facilitate understanding of the present invention, the basic features and various preferred forms of the present invention are listed below.
[33] 1. (1) step of amination of a starting material selected from the group consisting of cyclohexanol, cyclohexanone and mixtures thereof to obtain cyclohexylamine, and
[34] (2) partial oxidation reaction of obtained cyclohexylamine to obtain cyclohexanone oxime,
[35] The amination of one or more by-products selected from the group consisting of by-products (α) produced in step (1) and by-products (β) produced in step (2) above The manufacturing method of cyclohexanone oxime which is recycled to the reaction system of reaction.
[36] 2. The process according to the above 1, in the case of using cyclohexanol as a starting material in the step (1), the by-product (α) is cyclohexanone, N- (cyclohexylidene) cyclohexylamine, At least one compound selected from the group consisting of dicyclohexylamine, cyclohexyl aniline and aniline,
[37] When using cyclohexanone as a starting material in the step (1), the by-product (α) is cyclohexanol, N- (cyclohexylidene) cyclohexylamine, dicyclohexylamine, cyclohexyl aniline and At least one compound selected from the group consisting of aniline,
[38] When using a mixture of cyclohexanol and cyclohexanone as starting material in the step (1), the by-product (α) is cyclohexanol, cyclohexanone, N- (cyclohexylidene) cyclohexylamine At least one compound selected from the group consisting of dicyclohexylamine, cyclohexyl aniline and aniline,
[39] And said by-product (β) comprises at least one compound selected from the group consisting of cyclohexanone, nitrocyclohexane, N- (cyclohexylidene) cyclohexylamine, and dicyclohexylamine.
[40] 3. The at least one kind according to the above 1, wherein the amination reaction in step (1) is selected from the group consisting of elements belonging to groups 8, 9 and 10 of the periodic table, chromium, copper, silver, zinc and aluminum. Process in the presence of an amination catalyst containing an element.
[41] 4. The method according to the above 3, wherein the amination reaction in step (1) is carried out in the presence of molecular hydrogen.
[42] 5. The method according to the above 1, wherein the partial oxidation reaction in step (2) is carried out in the presence of molecular oxygen as an oxidizing agent.
[43] 6. The method according to the above 1, wherein the cyclohexanol is obtained by a method comprising (i) partially hydrogenating benzene to obtain cyclohexene and (ii) hydrating the obtained cyclohexene.
[44] 7. The process according to 6 above, wherein the partial hydrogenation of benzene is carried out in the presence of a hydrogenation catalyst and water comprising at least one element selected from the group consisting of elements belonging to groups 8, 9 and 10 of the periodic table.
[45] 8. The hydrogenation catalyst according to 6 above, wherein the partial hydrogenation of benzene is carried out by (a) a metal ruthenium having an average crystallite diameter of 200 kPa or less, and optionally a zinc compound, (b) water, and (c) A process wherein the hydrogenation catalyst is unsupported in the presence of at least one compound selected from the group consisting of oxides of zirconium or hafnium, water-soluble zinc compounds and solid basic zinc sulfate, under neutral or acidic conditions.
[46] 9. The process according to 6 above, wherein the cyclohexene is hydrated in the presence of zeolite as a hydration catalyst.
[47] 10. The method according to 9 above, wherein the zeolite is selected from the group consisting of ZSM-5 zeolites.
[48] 11. The cyclohexanone according to the above 1, wherein the cyclohexanone partially hydrogenates benzene to obtain cyclohexene, (ii) to hydrate the cyclohexene obtained to obtain cyclohexanol, and (iii) to obtain cyclohexanol. The method obtained by the method including dehydrogenation.
[49] 12. The process according to 11 above, wherein the partial hydrogenation of benzene is carried out in the presence of a hydrogenation catalyst and water comprising at least one element selected from the group consisting of elements belonging to groups 8, 9 and 10 of the periodic table.
[50] 13. The hydrogenation catalyst according to 11 above, wherein the partial hydrogenation of benzene is carried out using (a) a metal ruthenium having an average crystallite diameter of 200 kPa or less, and optionally a zinc compound, (b) water, and (c A process wherein the hydrogenation catalyst is unsupported in the presence of at least one compound selected from the group consisting of an oxide of zirconium or hafnium, a water-soluble zinc compound, and a solid basic zinc sulfate.
[51] 14. The process according to 11 above, wherein the cyclohexene is hydrated in the presence of zeolite as a hydration catalyst.
[52] 15. The method according to the above 11, wherein the zeolite is selected from the group consisting of ZSM-5 type zeolites.
[53] Hereinafter, the present invention will be described in more detail.
[54] In step (1) of the present invention, a cyclohexylamine is obtained by amination reaction of a starting material selected from the group consisting of cyclohexanol, cyclohexanone and mixtures thereof. The amination reaction is carried out using a catalyst in the presence of ammonia, preferably in the presence of ammonia and molecular hydrogen. Specifically, the method described in the following well-known document can be used. For example, when cyclohexanol is used as a raw material, a method of reacting in a gas phase with copper oxide-zinc oxide as a catalyst in the presence of ammonia and molecular hydrogen (see "Industrial Chemical Magazine, Vol 70 (9) , p1508, 1967, Japanese Chemical Society, Japan)), a method in which the reaction is carried out at normal pressure in a gaseous phase in the presence of ammonia and molecular hydrogen using a diatomaceous earth carrier reducing nickel forming catalyst (Japanese Patent Publication No. 51-41627) G), a method using a cobalt-based catalyst in a liquid phase in the presence of ammonia and molecular hydrogen, under conditions of high temperature and high pressure (Japanese Patent Publication No. 51-32601), alicyclic alcohol to hydrogen And a method including reacting with ammonia in the presence of a pretreated ruthenium catalyst (Japanese Patent Laid-Open No. Hei 5-148191) and the like can be used. When using cyclohexanone as a starting material, a method of reacting with a catalyst such as nickel, cobalt, platinum, or palladium in the presence of ammonia and molecular hydrogen (Chemical Abstract, 15, 1285, 1921) , A method of reacting in a liquid phase using a nickel catalyst in the presence of ammonia and molecular hydrogen ("Industrial Chemical Magazine", 70 (8), p1335, 1967, Japanese Chemical Society, Japan) and the like can be used. . In addition, when using a mixture of cyclohexanol and cyclohexanone as a starting material, a method of reacting in a gas phase using a nickel oxide-chromium oxide catalyst in the presence of ammonia and molecular hydrogen (French Patent No. 1,492,098) , A method of reacting in the gas phase using nickel and / or cobalt and phosphoric acid or boric acid in the presence of ammonia and molecular hydrogen (Japanese Patent Publication No. 41-7575) and the like can be used.
[55] As the amination catalyst for amination of cyclohexanol and / or cyclohexanone in the present invention, various metals, metal oxides, metal salts and organometallic compounds can be used, but elements belonging to groups 8, 9 and 10 of the periodic table. It is preferable to use a catalyst containing at least one metal selected from the group consisting of (Fe, Co, Ni, Ru, Rh, Pd, Ir, Pt, etc.), Cr, Cu, Ag, Zn and Al. The metal as an amination catalyst may be in the form of a metal oxide, or a metal or metal oxide supported on a suitable catalyst carrier may be used as the catalyst. As the catalyst carrier, activated carbon, SiO ₂ , Al ₂ O ₃ , SiO ₂ / Al ₂ O ₃ , TiO ₂ , ZrO ₂ , ZnO, barium sulfate, potassium carbonate, diatomaceous earth, zeolite and the like can be used.
[56] The amination reaction of cyclohexanol and / or cyclohexanone of step (1) in the present invention can be carried out continuously or batchwise in a gas phase or liquid phase, in a fixed bed or slurry phase reactor. When performing in a liquid phase, reaction can also be performed in presence of a solvent. Although not specifically defined as a solvent, nitriles such as acetonitrile and propionitrile, aliphatic hydrocarbons such as normal hexane and cyclohexane, aromatic compounds such as benzene and toluene, ethers such as dioxane and diglyme, water and the like Can be used. When operating the amination reaction in the presence of a solvent, the concentration of cyclohexanol and / or cyclohexanone is usually 1 to 30% by weight, based on the total weight of cyclohexanol and / or cyclohexanone and solvent, Preferably it is 5-20 weight%. In addition, also in the case of performing an amination reaction in a gaseous phase, a solvent can be used similarly, and in this case, these solvent can also be previously vaporized and supplied to a reactor.
[57] In the present invention, the molar ratio of ammonia to cyclohexanol and / or cyclohexanone is usually in the ratio of 0.5 / 1 to 10/1, preferably 1/1 to 5/1. In addition, when the amination reaction is carried out in the presence of molecular hydrogen, the molar ratio of hydrogen to cyclohexanol and / or cyclohexanone is usually 0.01 / 1 to 10/1, preferably 0.5 / 1 to 5 /. The ratio of one. The reaction pressure may be any of reduced pressure, atmospheric pressure and pressurization, but when it is carried out under pressure, it is usually in the range of 0.1 to 20 MPa, preferably 1 to 10 MPa, and the reaction temperature is usually 50 to 300 ° C, preferably 80 to 250 Is in the range of ℃. The reaction time can be appropriately selected by setting target values of the selectivity and yield of the desired cyclohexylamine, and is not particularly limited, but is usually several seconds to several hours.
[58] The amount of the catalyst is also different depending on the type of catalyst used and the like, and there is no particular limitation as long as the desired catalytic effect is obtained. Generally, the amount of the catalyst is 0.0001 / 1 in terms of weight ratio with respect to the starting material (cyclohexanol and / or cyclohexanone). To 100/1, preferably 0.001 / 1 to 50/1.
[59] In the case of the reaction in the gas phase, the liquid hourly space velocity (LHSV) in the upflow or downflow reactor is preferably in the range of 0.01 to 10, more preferably 0.05 to 5 It is preferable to perform reaction on condition.
[60] Regarding the by-products (α) produced in the amination reaction of step (1), the cyclohexanol is usually used as the starting material in step (1), although it depends on the starting material, catalyst species, and the like. In this case, the by-product (α) comprises at least one compound selected from the group consisting of cyclohexanone, N- (cyclohexylidene) cyclohexylamine, dicyclohexylamine, cyclohexylaniline and aniline; When the cyclohexanone is used as the starting material in the step (1), the by-product (α) is cyclohexanol, N- (cyclohexylidene) cyclohexylamine, dicyclohexylamine, cyclohexyl aniline and At least one compound selected from the group consisting of aniline; When using the said mixture containing cyclohexanol and cyclohexanone as a starting material in process (1), the said by-product ((alpha)) is cyclohexanol, cyclohexanone, N- (cyclohexylidene) cyclo And at least one compound selected from the group consisting of hexylamine, dicyclohexylamine, cyclohexyl aniline and aniline.
[61] The produced cyclohexylamine is azeotropically distilled from the reaction mixture in the reactor in which the amination catalyst has been separated, for example by adding cyclohexane or benzene, and then recovered by distillation separation. Can be made to the desired purity. It is also possible to use a mixture of the cyclohexylamine and the by-product (α) generated without separating the by-product (α) from the reaction mixture in the partial oxidation reaction of step (2). In this case, by-product (β) of step (2) is always recycled to step (1). It is preferable that the purity of the cyclohexylamine used for the partial oxidation reaction of the following process (2) is 80% or more, It is more preferable that it is 95%, It is most preferable to set it as 99% or more.
[62] As a method of partial oxidation of the cyclohexylamine obtained by the process (1) of the process (2) of this invention, and obtaining cyclohexanone oxime, the method of making cyclohexylamine react with an oxidizing agent in presence of a catalyst is used. Examples of the oxidizing agent used for partial oxidation of cyclohexylamine include molecular oxygen, oxygen such as ozone, hydrogen peroxide, peracetic acid, and inorganic hydroperoxides such as K ₂ S ₂ O ₈ , t-butylhydroperoxide, cumene hydro Organic hydroperoxides such as peroxide, ethylbenzene hydroperoxide and cyclohexyl hydroperoxide, and oxygen acids such as NaClO, NaBrO, PhIO and NaIO _4, and the like, and preferably, molecular oxygen or hydrogen peroxide, and more. Preferably molecular oxygen is used. When molecular oxygen is used, it is usually used in the form of air or a mixture with an inert gas such as nitrogen and helium, and the oxygen concentration is preferably used in a concentration range of 2 to 23%, more preferably 3 to Although it can use in 11% of range, it is preferable to adjust oxygen concentration so that an explosion may not occur in a reaction system.
[63] As the catalyst used for the partial oxidation of cyclohexylamine, various metals, metal oxides, metal salts, or organometallic compounds can be used. According to the oxidizing agent used for partial oxidation, an appropriate one can be selected and used from various catalysts. For the specific method of partial oxidation of cyclohexylamine, a well-known method can be used. As a known method of partial oxidation of cyclohexylamine using molecular oxygen as an oxidizing agent, a method is carried out in a liquid phase in the presence of at least one metal compound belonging to the group 4 (Ti, Zr and Hf) of the periodic table as a catalyst (Japanese Patent Laid-Open). 2-295956 (corresponding to EP 395046), and a method of performing in the gas phase in the presence of a solid catalyst comprising SiO ₂ gel, γ-Al ₂ O ₃ , and in combination with WO ₃ according to the purpose (US Patent 4,337,358, 4,504,681), etc. are mentioned. In addition, the method of partially oxidizing cyclohexylamine using hydrogen peroxide as an oxidizing agent is carried out in the presence of a catalyst containing at least one metal selected from the group consisting of Mo, W and U (US Pat. No. 2,706,204), titanium Method of using silicalite or vanadium silicalite as a catalyst (Tetrahedron, Vol. 51 (41), p11305, Elsevier Science Press, Netherlands, 1995) and Catal. Lett., Vol. 28 (2-4 ), p263, Kluwer Publishers, 1994, The Netherlands]), and the method of partially oxidizing cyclohexylamine using organic hydroperoxide includes Ti, V, Cr, Se, Zr, Nb, Mo, Te, Ta. And a method performed in the presence of a catalyst containing at least one metal selected from the group consisting of W, Re, and U (US Pat. No. 3,960,954).
[64] The partial oxidation reaction of cyclohexylamine in the present invention can be carried out continuously or batchwise in the gas phase or liquid phase, in the fixed phase or in the slurry phase. When performing in a liquid phase, it can also be made to react in presence of a solvent. There are no particular limitations on the solvent, but solvents such as those described in the above known technologies (Japanese Patent Laid-Open No. 2-295956 (corresponding to EP 395046), US Patent No. 2,706,204 and the like), for example methanol, t- C ₁ to C ₁₀ alcohols such as butanol, acetonitrile, benzene, toluene, dimethylformamide, dimethyl sulfoxide, triethylamine, dimethoxyethane, dioxane, diglyme, water and the like can be used. When operating the partial oxidation reaction in the presence of a solvent, the concentration of cyclohexylamine is usually 1 to 30% by weight, preferably 5 to 20% by weight, based on the total weight of the cyclohexylamine and the solvent.
[65] The concentration of cyclohexylamine supplied when the reaction is carried out in the gas phase is preferably 0.5 to 20% by volume, more preferably 2 to 10% by volume relative to the total gas supply amount. Cyclohexylamine may be supplied to the reactor alone. Alternatively, cyclohexylamine can be used in diluted form. Specifically, cyclohexylamine may also be used in the form of a mixture with an inert gas that does not affect partial oxidation reactions such as nitrogen, helium and the like. In addition, the solvent species may be previously vaporized and supplied to the reactor.
[66] Although reaction conditions are suitably selected according to the kind of oxidizing agent and catalyst used, reaction pressure may be any of reduced pressure, normal pressure, and pressurization, and there is no restriction | limiting in particular in the total pressure in a reaction system. The reaction temperature is preferably in the range of 20 ° C to 300 ° C, more preferably 80 ° C to 250 ° C. When reaction temperature exceeds 300 degreeC, decomposition or excess oxidation of the produced cyclohexanone oxime tends to be accelerated | stimulated, and when reaction temperature is less than 20 degreeC, there exists a tendency for reaction rate to fall. In addition, reaction time can select suitably the target value of the selectivity and yield of cyclohexanone oxime of a target, and can select suitably, Although there is no restriction | limiting in particular, Usually, it is several seconds-several hours.
[67] The amount of the catalyst is also different depending on the type of catalyst used, and there is no particular limitation as long as the desired catalytic effect is obtained. However, it is usually 0.0001 / 1 to 100/1, preferably 0.001 / 1 to weight by weight based on the cyclohexylamine. In the range of 50/1.
[68] In addition, when the reaction is performed in the gas phase, the liquid hourly space velocity (LHSV) in the upflow or downflow reactor is preferably 0.01 to 10 L / h / catalyst L, more preferably 0.05 to It is preferable to perform reaction on the conditions which become 5 L / h / catalyst L range.
[69] The by-product (β) produced in the partial oxidation reaction of the step (2) is usually selected from the group consisting of cyclohexanone, nitrocyclohexane, N- (cyclohexylidene) cyclohexylamine and dicyclohexylamine. At least one compound.
[70] In the partial oxidation reaction of cyclohexylamine described above, cyclohexanone oxime is obtained in the reactor as a reaction mixture. The resulting cyclohexanone oxime is recovered from the reaction mixture in the reactor in which the catalyst is separated, by conventional means, for example distillation or extraction, and can be made to the desired purity by further separation means as necessary. In this case, it is preferable to make the purity of cyclohexanone oxime 99% or more.
[71] In the present invention, the byproduct (α) produced in step (1) and / or the byproduct (β) produced in step (2) are added to the reaction system of the amination reaction of step (1). Recycle to convert to cyclohexylamine. That is, these by-products (α) and / or by-products (β) can be considered to be equivalent to the cyclohexylamine which is a raw material used for the amination reaction or an intermediate product in the preparation of cyclohexanone oxime. By recycling, the selectivity of the cyclohexanone oxime which is a target product can be improved. In addition, although the said by-product (alpha) produced | generated in process (1) and the said by-product (beta) produced by process (2) may be the same compound, also in this case, by-product (alpha) and Both by-products (beta) may be recycled to process (1), or only one of them may be recycled to process (1). For example, when both the by-product ((alpha)) and the by-product ((beta)) are dicyclohexylamine, both the dicyclohexylamine as the by-product ((alpha)) and the dicyclohexylamine as the by-product ((beta)) are processed (1). ) May be recycled, or either one may be recycled to step (1).
[72] The conversion reaction to the cyclohexylamine in the amination reaction system of the starting material and the by-products is represented by the following reaction formulas (I) to (VIII) (Amination of cyclohexanol (I) and amination of cyclohexanone). (II), amination of nitrocyclohexanone (III), amination of dicyclohexylamine (IV), amination of N- (cyclohexylidene) cyclohexylamine (V or VI), ami of cyclohexylaniline It is thought to proceed by aging (VII), amination of aniline (VIII)).
[73] (I) C ₆ H ₁₁ 0H + NH ₃ → C ₆ H ₁₁ NH ₂ + H ₂ O;
[74] (II) C ₆ H ₁₀ OH + NH ₃ + H ₂ → C ₆ H ₁₁ NH ₂ + H ₂ O;
[75] (III) C ₆ H ₁₁ NO ₂ + 3 H ₂ → C ₆ H ₁₁ NH ₂ + 2H ₂ O;
[76] (IV) C ₆ H ₁₁ -NH-C ₆ H ₁₁ + NH ₃ → 2C ₆ H ₁₁ NH ₂ ;
[77] (V) C ₆ H ₁₀ = NC ₆ H ₁₁ + H ₂ + NH ₃ → 2C ₆ H ₁₁ NH ₂ ;
[78] (VI) C ₆ H ₁₀ = NC ₆ H ₁₁ + H ₂ O-> C ₆ H ₁₁ NH ₂ + C ₆ H ₁₀ O;
[79] (VII) C ₆ H ₁₁ -NH-C ₆ H ₅ + 3 H ₂ + NH ₃ → 2C ₆ H ₁₁ NH ₂ ; And
[80] (VIII) C ₆ H ₅ NH ₂ + 3H ₂ → C ₆ H ₁₁ NH ₂ .
[81] Separation of by-products (α) produced by the amination reaction of step (1) and / or by-products (β) produced by the partial oxidation reaction of step (2) and its amination to the amination reaction system of step (1). Recycling can be performed by a well-known method. Specifically, for example, the above-mentioned by-products can be separated and recycled in the following manner. First, the separation and recycling of the by-product α will be described. When the by-product (α) contains two or more of the above compounds, one or more compounds may be separated and recycled, but it is particularly preferable to separate and recycle all of the compounds as the by-products (α). As a specific example of the method of separating and recycling the by-product (α), a component that adversely affects the amination reaction of step (1) from a residue obtained by separating cyclohexylamine by distillation or the like from the reaction mixture obtained by the amination reaction ( A method of recycling the tar-like high boiling point compound) (containing byproduct (α)) removed by a known separation method such as distillation or extraction to the amination reaction system of step (1), and the reaction mixture obtained from the amination reaction. Cyclohexylamine is isolated by distillation, and the obtained residue is separated from one or more by-products (α) by a known separation method such as distillation and extraction, and recycled to the amination reaction system of step (1). Can be mentioned. In addition, the water produced | generated in the amination process of process (1) is recycle | regenerated with by-product (alpha). The regenerated water may be recycled to the reaction system of the amination reaction of step (1) together with the by-product α and may be separated from the by-product.
[82] Next, the separation and recycling of the by-product (β) will be described. By-product (β) usually contains 2 or more types of said compounds. In this case, although the compound as one or more by-products (beta) can also be isolate | separated and recycled, it is especially preferable to isolate and recycle all the compounds as by-products ((beta)). As a method of separation and recycling as a by-product (β), the residues obtained by separating cyclohexanone oxime by distillation or the like from a reaction mixture obtained in a cyclohexylamine partial oxidation reaction adversely affect the amination reaction of step (1). A method of recycling the component (high boiling point compound in tar) by a known separation method such as distillation and extraction (containing by-product (β)) to the amination reaction system of step (1), and part of cyclohexylamine The reaction mixture obtained from the oxidation reaction is separated by distillation or the like to separate cyclohexanone oxime, and the compound as one or more by-products (β) is separated from the residue obtained by a known separation method such as distillation, extraction, and the like. The method of recycling to the amination reaction system of) is mentioned. In the partial oxidation reaction of step (2), not only by-product (β) but also by-products are produced. The by-product water may be recycled to the amination reaction system together with the by-product (β), or may be separated from the by-product (β).
[83] In addition, when the reaction mixture obtained in the amination reaction of process (1) contains unreacted starting material (cyclohexanol and / or cyclohexanone), ammonia, and optionally hydrogen, the unreacted material It is preferable to recycle silver to the reaction system of the amination reaction of process (1). In this case, the unreacted material may be recycled alone, or may be recycled together with the by-product (α) and / or by-product (β).
[84] In addition, when the reaction mixture obtained in the partial oxidation reaction of step (2) contains unreacted cyclohexylamine and / or oxygen, the unreacted substance (s) is recycled to the partial oxidation reaction system of step (2). It is preferable to make it.
[85] The by-products (α) and (β) may be separately recycled to the amination reaction system of step (1), or may be mixed and recycled separately.
[86] In addition, in some of the process (1) or process (2) of this invention, the by-product which can be recycled to process (1) may not be produced, In that case, in process (1) or process (2) Only one recyclable by-product (by-product (α) or by-product (β)) produced in one process is necessarily recycled to process (1).
[87] Cyclohexanol and / or cyclohexanone to be used as starting materials in the amination process of step (1) of the present invention can be prepared by the known method described in the above prior art, but preferably It is preferable to use cyclohexanol produced by hydrating cyclohexene obtained by partial hydrogenation of benzene, and / or cyclohexanone obtained by dehydrogenating the cyclohexanol thus obtained. When cyclohexanone oxime is prepared using such cyclohexanol and / or cyclohexanone, the total carbon recovery from the starting material benzene to the desired product cyclohexanone oxime as a useful substance (including cyclohexane) This has the advantage that the cyclohexanol and / or cyclohexanone produced by a method other than the above method is very high compared to the other cases in which it is used. In addition, the use of the cyclohexanol and / or cyclohexanone recommended above can produce cyclohexanone oxime with low hydrogen consumption, and also has the advantage that no by-products which are difficult to separate are produced.
[88] Hereinafter, the method of obtaining cyclohexene by partial hydrogenation of benzene, and the manufacturing method of cyclohexanol by the hydration of cyclohexene are demonstrated. In addition, when dehydrogenating cyclohexanol manufactured by such a method to obtain cyclohexanone, a conventional dehydrogenation method can be used.
[89] The partial hydrogenation reaction of benzene can be performed by a well-known method. As an example of a known method, a method using a catalyst composition containing water and an alkali metal and at least one member selected from elements belonging to groups 8, 9 and 10 of the periodic table (Japanese Patent Publication No. 56-22850 (US) Corresponding to Patent No. 3,376,720), using a ruthenium catalyst supported on an oxide of nickel, cobalt, chromium, titanium or zirconium, and using an alcohol or an ester as an additive (Japanese Patent Publication No. 52-3933) , Ruthenium catalyst, and a method of reacting in the presence of neutral or acidic aqueous solution containing at least one metal salt selected from the group consisting of metals and manganese belonging to Groups 1 and 2 of the periodic table (Japanese Patent Publication (S)) 57- 7607 (corresponding to US Pat. No. 4,055,512), a catalyst in which ruthenium is mainly supported on an oxide such as silica or alumina, water and cobalt sulfate under partial hydrogenation Method (Japanese Patent Laid-Open No. 57-130926), using a catalyst in which at least one metal and ruthenium selected from the group consisting of iron, cobalt, silver and copper are supported on a barium sulfate carrier, and using lithium, cobalt, A method of reacting in the coexistence of at least one metal sulfate selected from the group consisting of iron and zinc and water (Japanese Patent Application Laid-Open No. Hei 2-59811 (corresponding to U.S. Pat.Nos. 4,575,572 and EP 170915)), a carrier of barium sulfate Partial hydrogenation in the presence of at least one metal oxide selected from silicon dioxide, titanium dioxide and aluminum oxide in the presence of a supported ruthenium supported catalyst and water (Japanese Patent Publication No. 6-4545 (US Pat. No. 4,665,274) No. and EP214530)), using a metal ruthenium crystallite and / or aggregated particles thereof having an average crystallite diameter of 200 kPa or less as a hydrogenation catalyst, and using water and at least one Hydrogenation when the reaction is carried out in the presence of a zinc compound (Japanese Patent Publication No. Hei 2-19098), partially reduced by hydrogen in a liquid phase under acidic conditions, in the presence of water and at least one water-soluble zinc compound. As a catalyst, a method using an unsupported catalyst having an average crystallite diameter of 200 kPa or less, containing 0.1 to 50% by weight of zinc, obtained by reducing a ruthenium compound containing a zinc compound in advance (Japanese Patent Publication (Hai) 2) -16736), and at least one member selected from the group consisting of zirconium oxide and hafnium oxide separately from the catalyst, using hydrogenated catalyst particles mainly composed of metal ruthenium having a crystallite diameter of 200 kPa or less in the presence of water; Is added and the reaction is carried out in the presence of at least one solid basic zinc sulfate, under neutral or acidic conditions. Japanese Patent Laid-Open No. Hei 3-5371 (corresponding to US Pat. No. 4,734,536 and EP 220525), and the like.
[90] As a catalyst used for partial hydrogenation of benzene, the use of a hydrogenation catalyst containing at least one metal selected from the group consisting of metals belonging to groups 8, 9 and 10 of the periodic table is preferable, and particularly preferred as a metal used as a catalyst Ruthenium. Examples of the raw material for the hydrogenation catalyst include halides, nitrates, hydroxides, complex compounds, alkoxides, and the like. In addition, the hydrogenation catalyst may contain the other metal component as a promoter beforehand. As the cocatalyst component, chromium, manganese, iron, cobalt, nickel, copper, zinc, silver, cadmium, gold and the like are effective, and zinc is particularly preferable. When using not only ruthenium but also a promoter metal, the atomic ratio of the promoter metal to the ruthenium atom is usually 0.01 to 20, preferably 0.1 to 10.
[91] The hydrogenation catalyst to be used is a supported or unsupported type supported on a mono-element metal oxide such as silica, alumina, zirconia, or titania, or two or more complex oxides of these metals, barium sulfate, calcium carbonate, diatomaceous earth, zeolite, or activated carbon. to be. It is preferable to use an unsupported metal ruthenium from a viewpoint of improving the selectivity of cyclohexene.
[92] The unsupported metal ruthenium is a reducing product obtained by reducing a ruthenium compound using a suitable chemical reducing agent such as hydrogen in a gas phase or a liquid phase, and ruthenium is reduced to a metal state. The smaller the average crystallite diameter of the metallic ruthenium which is these reducing products, the more favorable the formation of cyclohexene. Specifically, the use of metallic ruthenium having an average crystallite size of usually 200 kPa or less, preferably 100 kPa or less, selectivity of cyclohexene It is preferable because it improves. Here, the average crystallite diameter of the metallic ruthenium is calculated by the formula of Scherrer from the width of the diffraction line width obtained by a general method, that is, the X-ray diffraction method. Moreover, in this reaction, the metal ruthenium containing the zinc compound manufactured substantially by the same method as the above can also be used preferably.
[93] The amount of the catalyst also varies depending on the catalyst species used, but is usually in the range of 0.0001 / 1 to 100/1, preferably 0.001 / 1 to 50/1 by weight ratio of the catalyst with respect to benzene.
[94] In addition, when an unsupported metal ruthenium is used as a hydrogenation catalyst, it can also react in presence of zirconium and / or hafnium oxide separately from the said hydrogenation catalyst. The amount of oxide to be added is 1 × 10 ⁻³ to 0.3 times, preferably 1 × 10 ⁻² to 0.1 times with respect to water coexisting in the reaction system. The effect obtained by adding such an oxide is useful, and the selectivity and yield of cyclohexene can be improved, and it becomes possible to suppress adhesion of a hydrogenation catalyst to the surface of a reactor, aggregation of a hydrogenation catalyst, etc.
[95] In the partial hydrogenation reaction of the said benzene, coexistence of water is required. The amount of water to be added is preferably an amount of forming an organic phase containing benzene and produced cyclohexene as a main component and an aqueous phase containing water under the reaction conditions, and 0.001 to 100% by weight, preferably 0.5 to 100% by weight of benzene. It is preferable to coexist 20 weight%.
[96] Moreover, in this invention, it is preferable to make it react in presence of a water-soluble metal compound other than a hydrogenation catalyst and water. Here, as the water-soluble metal compound, acetates such as metals, chromium, manganese, iron, cobalt, nickel and copper, chlorides, nitrates, sulfates, phosphates and the like belonging to the periodic table 1, 2 and 12 are used. And chlorides or sulfates of metals belonging to Group 2 and zinc, and a strong acid salt such as zinc sulfate is more preferable. Such zinc sulfate can be used as an aqueous solution at a concentration ranging from 0.01 wt% to saturated solubility, but is preferably used at 0.1 to 30 wt%.
[97] In addition, in the partial hydrogenation reaction of benzene, the solid basic sulfate of the said metal can also be used. In this case, solid basic zinc sulfate is preferably used. Here, solid basic zinc sulfate means ZnSO ₄ .mZnO.nH ₂ O and ZnSO ₄ .mZn (OH) ₂ , where m and n each represent a number of 0.5 ≦ m ≦ ₄ and 0 ≦ n ≦ 8. Zn _{(L + 1)} (OH) _2. LSO ₄ (where L is 1≤L≤4) and the like. Specifically, ZnSO ₄ .0.5ZnO, ZnSO ₄ .ZnO.H ₂ O (ZnSO ₄ Zn (OH) ₂ ) or Zn ₂ (OH) ₂ SO ₄ , ZnSO ₄ 3ZnO, ZnSO ₄ 3ZnO 3H ₂ O (ZnSO ₄ 3Zn (OH) ₂ ), ZnSO ₄ 3ZnO 6H ₂ 0, ZnSO ₄ 3ZnO.7H ₂ 0, ZnSO ₄ 3ZnO.8H ₂ 0 and ZnSO ₄ 4ZnO.4H ₂ 0 (ZnSO ₄ 4Zn (OH) ₂ ). Inorganic Chemistry, VIII-1, p500, Maruzen, Japan].
[98] Although these solid basic zinc sulfates have been known for a long time and can be obtained by various methods, they can generally be obtained by using zinc sulfate as a mother liquor, reacting with an appropriate alkali or optionally heating. In addition, solid basic zinc sulfate can also be produced by adding zinc hydroxide to an aqueous sulfuric acid solution or an aqueous zinc sulfate solution and heating. In each method, this solid basic zinc sulfate can be obtained as a mixture of various solid basic zinc sulfates. The basic sulfates of the periodic table 1, 2, 12 metals, chromium, manganese, iron, cobalt, nickel, copper and the like can also be obtained in substantially the same manner as described above.
[99] The solubility of these solid basic zinc sulfates in water is small, and the solid basic zinc sulfate can coexist as a solid in the reaction system for partial hydrogenation of benzene with a slight amount of addition. In the present invention, the amount of solid basic zinc sulfate is usually 1 × 10 ^-4 to 1 weight times, preferably 1 × 10 ^-5 to 0.5 weight, in the weight ratio of zinc contained in the solid basic zinc sulfate to the hydrogenation catalyst of benzene. It is a ship.
[100] In the reaction system of the partial hydrogenation reaction of benzene, it is preferable that an aqueous zinc sulfate solution and / or a solid basic zinc sulfate are present. Although it depends also on the quantity which these zinc compounds exist, it is preferable that reaction system is performed in neutral, weak alkali, or acidic state. It is more preferable to carry out in a neutral or acidic state. Specifically, the reaction is preferably performed at pH 1 to 7, more preferably at pH 4 to less than 7.
[101] Although partial hydrogenation reaction of benzene in this invention is normally performed continuously or batchwise by the liquid-phase slurry method, it can also be performed in a stationary phase. Although reaction conditions are suitably selected according to the kind and quantity of catalyst and additives used, hydrogen pressure is normally 0.1-20 MPa, Preferably it is the range of 1-10 MPa, and reaction temperature is room temperature-250 degreeC, Preferably Is in the range of 100 to 200 ° C. In addition, reaction time can select suitably the target value of the selectivity and yield of cyclohexene of an objective, and can select suitably, Although there is no restriction | limiting in particular, Usually, it is several seconds-several hours.
[102] That is, in the present invention, partial hydrogenation of benzene includes (a) a hydrogenation catalyst containing a metal ruthenium having an average crystallite diameter of 200 kPa or less, and optionally a zinc compound, (b) water, and (c) zirconium oxide. , Hafnium oxide, water-soluble zinc compound, and solid basic zinc sulfate are particularly preferably carried out under neutral or acidic conditions in the presence of at least one compound selected from the group consisting of unsupported hydrogenated catalysts.
[103] The partial hydrogenation reaction of benzene is usually carried out in a four-phase system consisting of an aqueous phase containing water, a solid phase containing a catalyst present in the aqueous phase, an oil phase containing raw materials and products, and a gas phase containing hydrogen, and these four phases The reaction proceeds in a slurry state. After the partial hydrogenation reaction, the reaction liquid phase-separates the aqueous phase containing a hydrogenation catalyst, and the oil phase containing the produced cyclohexene, unreacted benzene, etc., and uses an oil phase for a separation process. The aqueous phase comprising the hydrogen catalyst can be recycled to the reactor as a catalyst slurry for reuse. In the partial hydrogenation of benzene, cyclohexane is usually produced as a by-product other than cyclohexene, which is a desired product. The separated oil phase includes cyclohexene, cyclohexane and benzene, but since their boiling points are close to each other, they are usually separated by extractive distillation or azeotropic distillation. The separated cyclohexene can be further made to the required purity by separation means as necessary. In this case, it is preferable to make the purity of cyclohexene into 99% or more. Usually, unreacted benzene separated from cyclohexene and cyclohexane is preferably recycled to the reactor.
[104] Next, the manufacturing method of cyclohexanol by hydration of cyclohexene is demonstrated below. Reaction of cyclohexene can be performed by a well-known method. Examples of the known method include a method of performing a hydration reaction of cyclohexene using an inorganic acid, in particular sulfuric acid (Japanese Patent Publication No. 48-447), and a method of using aromatic sulfonic acid (Japanese Patent Publication 43). Japanese Patent Application Laid-Open No. 8104, Japanese Patent Application Laid-Open No. 43-16123 (corresponding to DE 1230793), and a method of using heteropolyacids such as phosphorus tungstic acid and phosphorus molybdic acid (Japanese Patent Laid-Open No. 53-9746) ), A method of using an ion exchange resin (Japanese Patent Publication No. 38-15619, Japanese Patent Publication No. 44-26656), dealkali mordenite, clinoptilolite, Or a method of hydrating olefins using a faujasite zeolite (Japanese Patent Laid-Open No. 47-45323) and a method using crystalline aluminosilicate ZSM-5 (Japanese Patent Laid-Open No. 58-194828 Call publications).
[105] As the catalyst used for the hydration of cyclohexene, various acid catalysts used in the above-described known technical methods can be used as the catalyst in the present invention, but it is preferable to use a zeolite catalyst. The zeolite catalyst is not particularly limited as long as it is a zeolite that can be used as a catalyst. For example, aluminosilicate, metal silicate, silicalite, aluminophosphate, metal phosphate, and modified zeolites (acid treatment, heat treatment) having various structures , Dealumination), etc. can be used. In addition, although these zeolites are normally a proton exchange type (H-type zeolite), a part thereof is used from alkali metals such as Na, K and Li, alkaline earth metals such as Mg, Ca and Sr, and rare earth metals such as La and Ce. It may be exchanged with the selected cationic species.
[106] Particularly preferred zeolite catalysts are zeolites (hereinafter referred to as "ZSM-5") selected from the group consisting of ZSM-5 zeolites which are crystalline aluminosilicates. Crystalline aluminosilicate ZSM-5 used in the present invention is a zeolite developed by US Mobil Oil (US Pat. No. 3,702,886). This ZSM-5 is a zeolite having a three-dimensional pore having a mole ratio of SiO ₂ and Al ₂ O ₃ constituting a crystal to 20 or more and having an inlet of an oxygen 10-membered ring in the crystal structure of ZSM-5. In the present invention, the cation in the crystalline aluminosilicate ZSM-5 is preferably a cation of an alkaline earth metal such as proton, Mg, Ca, Sr, or a rare earth metal such as La, Ce, most preferably positive It is shaped.
[107] The said hydration reaction may be performed in the reaction system of cyclohexene and water only, and may also coexist other organic solvents. In this case, organic solvents are halogenated hydrocarbons, alcohols, ethers, and ketones. Halogenated hydrocarbons are methylene chloride, chloroform, tetrachloromethane, trichloroethane, tetrachloroethane and the corresponding bromide, iodide and fluoride. Alcohols are C ₁ to C ₁₀ alcohols such as methanol, ethanol, isopropanol, n-propanol, isobutanol and n-butanol. Examples of the ethers include dioxane, tetrahydrofuran, diethyl ether, diisopropyl ether, diamyl ether, ethylene glycol and dimethyl ether of diethylene glycol, or sulfones such as dipropyl sulfone, sulfolane and sulfoxide, for example. For example, ethers having a single or a plurality of ether bonds such as dimethyl sulfoxide and the like. Ketones are acetone, methyl ethyl ketone and the like. The solvent in any one of the above may be used, and the mixture which consists of 2 or more types can also be used.
[108] In the hydration reaction of cyclohexene, the amount of water used is preferably in the range of 1 to 100 moles per 1 mole of cyclohexene. The amount of the hydration catalyst used is preferably in the range of 0.01 to 100 by weight relative to cyclohexene. When using an organic solvent, the range of 0.1-100 is suitable as a capacity ratio of the solvent with respect to cyclohexene.
[109] In the said hydration reaction, reaction temperature is 50-300 degreeC normally, Preferably it is the range of 100-200 degreeC. Although the reaction pressure may be good in any of pressure reduction, normal pressure, and pressurization, it is preferable to carry out under pressure. The reaction time can be appropriately selected by setting substantial target values of the selectivity and the yield of the desired cyclohexanol, and is not particularly limited, but is usually several seconds to several hours.
[110] The hydration reaction type can be carried out by any of batch and continuous methods. In the hydration reaction, cyclohexene is usually mixed with a catalyst slurry composed of a hydration catalyst and water, followed by a hydration reaction in a suspended state, and phase separation of an aqueous phase, which is a catalyst slurry, and an oil phase including the resulting cyclohexanol, unreacted cyclohexene, and the like is performed. The oil phase is used in the separation process. The aqueous phase comprising the hydration catalyst can be recycled to the reactor as a catalyst slurry for reuse. In the above hydration reaction, a small amount of methylcyclopentene is usually produced as a by-product other than cyclohexanol which is a target intermediate. Since the separated oil phase contains cyclohexanol, methylcyclopentene, and cyclohexene, they are separated into conventional high-boiling components including cyclohexanol and low-boiling components including cyclohexene by conventional means, for example, by distillation. . Separated cyclohexanol can be made into the required purity by a separation means further as needed. In this case, it is preferable to make the purity of cyclohexanol 99% or more. Usually, unreacted cyclohexene separated from cyclohexanol is preferably purified to the required purity and recycled to the reaction vessel.
[111] As described above, according to the method of the present invention, not only can the cyclohexanone oxime be prepared with a simple operation using a simple device but also with high selectivity, and also affect the quality of the epsilon caprolactam obtained from the cyclohexanone oxime. There is no problem associated with the prior art that a byproduct which is difficult to separate and / or byproducts such as industrially valuable ammonium sulfate is produced. In particular, in the prior art of reacting cyclohexanone and hydroxylamine salt obtained from benzene via cyclohexane through benzene, the selectivity is not so high as about 73 to 83%, and as a by-product, carboxylic acids and alcohols There is a problem in that aldehydes, ketones, ethers, esters, hydrocarbons and the like are produced. These by-products, unlike the present invention, are usually separated and discarded because they cannot be recycled and converted into useful compounds. Moreover, in the above-mentioned prior art, by-products (cyclohexyl butyl ether, n-pentylcyclohexane, cyclohexyl acetate, hexahydrobenzaldehyde, etc.) which are difficult to separate from the target product are produced, and these by-products are cyclohexanone. It is known that it remains also in the dislocation process of obtaining (epsilon) -caprolactam from an oxime, and it becomes a cause of the quality fall of (epsilon) -caprolactam. On the other hand, there is no generation of such by-products in the method of this invention. In the present invention, since most of the by-products generated as described above are recyclable, and most of the by-products that cannot be recycled are very useful compounds such as cyclohexane, so there is very little waste. This effect of the present invention is carried out the above-mentioned steps (1) and (2) of the method of the present invention using cyclohexanol obtained by obtaining cyclohexene using benzene as a raw material and hydrating the obtained cyclohexene, and cyclo This is particularly remarkable when preparing hexan oxime. In this case, cyclohexanone oxime is produced by recycling the by-products produced in step (iii) and / or step (iv) to step (iii) in the method comprising the following steps (i) to (iv). do:
[112] (i) obtaining cyclohexene by partially hydrogenating benzene,
[113] (ii) hydrating the obtained cyclohexene to obtain cyclohexanol,
[114] (iii) amplifying the cyclohexanol obtained in step (ii) to obtain cyclohexylamine,
[115] (iv) A step of partially oxidizing the obtained cyclohexylamine to obtain cyclohexanone oxime.
[116] The raw materials, catalysts, reaction conditions, and the like used in the respective steps (i) to (iv) are as described above.
[117] Specifically, when benzene is used as the starting material in the method of the present invention, not only cyclohexanone oxime is obtained with particularly high selectivity, but also excellent effects as follows are obtained.
[118] The prior art of preparing cyclohexanone oxime by reacting cyclohexanone and hydroxylamine salt obtained through cyclohexane from benzene not only produces such undesirable by-products, but also in the reaction product, about 20 The disadvantage is that by-products are discarded from 30% to 30%. On the other hand, in the method of the present invention, when the benzene is used as a starting material as described above, at least 95% of the reaction products are useful compounds (cyclohexaneone oxime as the target product and cyclohexane as the useful compound). The same undesirable by-products are not produced, but most of the by-products are recyclable. In addition, there is an advantage that the cyclohexanone oxime can be produced with a very low hydrogen consumption compared with the above-described conventional method. Therefore, the process of the present invention using benzene as starting material is very industrially advantageous.
[119] Best Mode for Carrying Out the Invention
[120] Next, although an Example and a comparative example are given and this invention is demonstrated in detail, this invention is not limited to these Examples.
[121] <Example 1>
[122] 1) The process of obtaining cyclohexene by partial hydrogenation of benzene
[123] 5.0 g of ruthenium chloride (RuCl ₃ · 3H ₂ O) and 13.0 g of zinc chloride were dissolved and stirred in 500 ml of water, and then, 70 ml of a 30% NaOH aqueous solution was added thereto, followed by washing with a 1N aqueous NaOH solution. The obtained black precipitate was dispersed in 500 ml of 5% aqueous NaOH solution, fed to an autoclave with a stirring volume of 1000 ml, and then reduced to 12 MPa at 150 DEG C with hydrogen at a total pressure of 5 MPa, followed by washing, It dried and 2.3g of hydrogenation catalysts (ruthenium catalyst) were obtained. The zinc content for the hydrogenation catalyst was 7.4% by weight based on the weight of ruthenium in the hydrogenation catalyst, with an average crystallite diameter of 55 kPa.
[124] 0.5 g of the ruthenium catalyst thus obtained, 2.5 g of ZrO ₂ powder (average particle size 0.35 μ), 30 mg of basic zinc sulfate ZnSO ₄ .3Zn (OH) ₂ as zinc, and 280 ml of an aqueous 4% ZnSO ₄ solution were prepared from titanium. Into an internal volume 1000 ml autoclave, purged with hydrogen under stirring to raise the temperature to 150 ° C, 140 ml of benzene was press-fitted into the autoclave, reacted under high pressure at a total pressure of 5 MPa The partial hydrogenation reaction of benzene was performed. 30 minutes after the start of the reaction, the reaction mixture was extracted in an autoclave and analyzed by gas chromatography (GC) to analyze the composition of the oil phase. As a result, the conversion of benzene was 42.3%, and the selectivity of cyclohexene was 86.5%. The by-product was cyclohexane only (selectivity: 13.4%).
[125] In addition, analysis by GC was performed on condition of the following.
[126] Measuring device: Japan Shimazu Seisakusho GC-14A type gas chromatograph
[127] (Includes flame ionization detector (FID))
[128] Column: Capillary Column ULBON, manufactured by Shinwa Chemical Industries Ltd., Japan
[129] HR-20M (0.25mm * 25m)
[130] Carrier Gas: Helium
[131] Flow rate of eluent: 20 ml / min
[132] Assay: Constant temperature analysis at 50 ℃
[133] The reaction mixture was subjected to extractive distillation using N, N-dimethylacetamide as a solvent in a distillation apparatus to obtain cyclohexene having a purity of 99.5% or more.
[134] 2) Process of obtaining cyclohexanol by hydration of cyclohexene
[135] 180 g of 10% tetrapropylammonium hydroxide solution was added to 150 g of an aqueous silicate solution (SiO ₂ = 29.9 wt%), and 4 g of aluminum nitrate (Al (NO ₃ ) ₃ · 9H ₂ O) and 40 g of water were further added. Stir for 10 minutes. Thereafter, concentrated nitric acid was added dropwise while stirring the solution strongly, and the pH was adjusted to 10 to 10.5 to obtain a uniform gel. The gel was placed in an autoclave with a volume of 1000 ml stirrer and stirred at 180 ° C. for 24 hours. The product thus obtained was washed with a sufficient amount of ion exchanged water, and then dried at 120 ° C for 10 hours. This product was identified as ZSM-5 by X-ray diffraction. The molar ratio of silica to alumina determined by fluorescence X-ray analysis was 60.
[136] The product was calcined under air circulation at 600 ° C. for 24 hours, and then ion-exchanged with an aqueous ammonium chloride solution, followed by air firing at 500 ° C. for 4 hours to obtain a catalyst.
[137] Next, 280 g of water, 30 g of cyclohexene obtained in the foregoing step 1), and 20 g of the catalyst obtained above were placed in an autoclave with an inner volume of 1000 ml with a stirrer, and reacted with stirring at 100 ° C for 1 hour. After the reaction, the product was analyzed by GC. As a result, the cyclohexene conversion was 12.4%, and the cyclohexanol selectivity was 99.6%.
[138] In addition, analysis by GC was performed on condition of the following.
[139] Measuring device: Japan Shimazu Seisakusho GC-14A type gas chromatograph
[140] (Includes flame ionization detector (FID))
[141] Column: Japan Shinwa Chemical-made capillary column ULBON
[142] HR-20M (0.25mm * 25m)
[143] Carrier Gas: Helium
[144] Flow rate of eluent: 20 ml / min
[145] Assay: Hold at 50 ° C. for 5 minutes, warm up to 230 ° C. at 10 ° C./min, and hold at 230 ° C. for 5 minutes
[146] By distilling the obtained reaction product, cyclohexanol of 99.5% or more in purity was obtained.
[147] 3-1) Process of Obtaining Cyclohexylamine by Amination of Cyclohexanol
[148] 47 g of copper nitrate trihydrate and 16 g of nickel nitrate hexahydrate were dissolved in 250 ml of water, and 10 g of gamma -alumina was added and stirred, and the mixture was heated to 80 ° C on a warm bath. Next, a 250 ml aqueous solution in which 42 g of sodium carbonate was dissolved was added to the aqueous nickel nitrate solution in a warm bath over 2 hours with gentle stirring. After 5 hours of aging, the precipitate obtained was filtered and washed repeatedly with water, and then the precipitate was dried at around 100 ° C. for one day. The dried precipitate was ground in a mortar, placed in a quartz tube, and calcined at 350 ° C. for 3 hours using an electric tubular furnace to obtain a copper-nickel / γ-alumina catalyst.
[149] Next, the above-obtained copper-nickel / γ-alumina catalyst was molded into granules, charged into a stainless tubular reactor, introduced with hydrogen gas at a rate of 150 ml / min, and maintained for 3 hours while maintaining the catalyst layer at 350 ° C. The activation process of was performed. After the activation was completed, the reactor temperature was lowered to 180 ° C., and the gaseous mixture in a molar ratio of cyclohexanol: ammonia: hydrogen = 1: 5: 3 was supplied under normal pressure to 0.1 L / hour / L of catalyst and reacted for 5 hours. As a result of analyzing the reaction product by gas chromatography, the conversion rate of cyclohexanol was 96.3%, and the selectivity of cyclohexylamine was 98.7%. The by-products were dicyclohexylamine (0.8% selectivity) and cyclohexyl aniline (0.4% selectivity).
[150] In addition, analysis by GC was performed on condition of the following.
[151] Measuring device: Japan Shimazu Seisakusho GC-14A type gas chromatograph
[152] (Includes flame ionization detector (FID))
[153] Column: capillary column made by J & W Scientific, Germany
[154] DB-1701 (0.25mm * 30m)
[155] Carrier Gas: Helium
[156] Flow rate of eluent: 20 ml / min
[157] Assay: Hold at 50 ° C. for 10 minutes, warm up to 300 ° C. at 10 ° C./min, and hold at 300 ° C. for 5 minutes.
[158] By distilling the reaction product, cyclohexylamine having a purity of 99.5% or more was obtained.
[159] 4) Process of obtaining cyclohexanone oxime by partial oxidation of cyclohexylamine
[160] 100 g of ammonium-sec-butoxide are placed in a beaker and a small amount of aqueous ammonium metatungstate solution (made by dissolving 7.0 g of commercially available ammonium metatungstate in 100 g of water as an aqueous solution) is vigorously stirred with a glass rod. It dripped. The resulting gelled material was dried at room temperature for 1 hour and then vacuum dried at 120 ° C. overnight. Subsequently, the dried product was calcined at 400 ° C. for 4 hours at atmospheric pressure to obtain an alumina catalyst containing tungsten oxide. As a result of analyzing by X-ray fluorescence, it contained 21.8 weight% of tungsten. The catalyst was compression molded and pulverized, sieved to a particle size of 1.0 to 1.4 mm, and used for the following reaction.
[161] Next, the solid catalyst prepared above was put into the stainless circular cyclic reactor of internal diameter 30mm, and it put into the heating furnace. After the reactor was replaced with nitrogen, the reaction gas was heated to 160 DEG C, and the composition of which the composition of the cyclohexylamine concentration was 6.0% by volume and the oxygen concentration was 7.0% by weight was set to LHSV = 0.1 L / hour / L of catalyst. The reaction was carried out by feeding. The gas phase reaction mixture obtained from the reactor was automatically sampled and analyzed for composition by GC. When the reaction reached the top, the conversion rate of cyclohexylamine was 29.2%, and the selectivity of cyclohexanone oxime was 87.5%. The byproducts were cyclohexanone (selectivity 2.1%), nitrocyclohexane (selectivity 1.8%), N-cyclohexylidenecyclohexylamine (selectivity 6.6%), dicyclohexylamine (selectivity 0.9%), and the like.
[162] Analysis by GC was performed under substantially the same conditions as the amination of cyclohexanol of 3-1).
[163] By distilling this reaction product, cyclohexanone oxime of purity 99.5% or more was obtained.
[164] 3-2) Process for obtaining cyclohexylamine by amination of byproduct / cyclohexanol mixture
[165] The following by-products obtained by distilling off the desired product and unreacted substance from the reaction mixture obtained by the reaction of said 3-1) and 4): cyclohexanone (14.8%), nitrocyclohexane (11.2%), N-cyclohex 12.1 g of a distillate containing silicide cyclohexylamine (47.2%), dicyclohexylamine (21.1%) and cyclohexyl aniline (5.1%) was added to 50 g of cyclohexanol and mixed. As a result of amination of the obtained mixture (i.e., by-product / cyclohexanol mixture) under the same conditions as in the above 3-1), the conversion rate of the by-product / cyclohexanol mixture was 98.5%, and the selectivity of cyclohexylamine was 97.4. %. Dicyclohexylamine and cyclohexyl aniline were formed as by-products, and the selectivity of the by-products was 2% or less.
[166] In Example 1, the total number of reaction steps for preparing cyclohexanone oxime from benzene as starting material was 4 steps (partial hydrogenation of benzene, hydration of cyclohexene, amination of cyclohexanol, and partial oxidation of cyclohexylamine). . By-products resulting from amination of cyclohexanol and partial oxidation of cyclohexylamine are recycled to the amination process.
[167] Based on the selectivity of each process, the cyclohexanone oxime selectivity based on benzene and the total carbon recovery as useful substances (cyclohexanoxime and cyclohexane) were calculated by the following equation.
[168] Selectivity of cyclohexanone oxime (%)
[169] = (The number of moles of cyclohexene produced / molecular weight of converted benzene) × (The number of moles of converted cyclohexanol / the number of converted cyclohexene moles) × (The number of moles of produced cyclohexylamine / converted cyclohexanol) × (The number of moles of produced cyclohexanone oxime / Converted cyclohexyl) Amine mole number) × 100
[170] Total carbon recovery
[171] = (The number of moles of cyclohexene produced / molecular weight of converted benzene) × (The number of moles of converted cyclohexanol / the number of converted cyclohexene moles) × (The number of moles of produced cyclohexylamine / converted cyclohexanol) × (The number of moles of produced cyclohexanone oxime / Converted cyclohexyl) Amine moles) × 100 + (produced cyclohexane moles / conversion benzene moles) × 100
[172] The selectivity of cyclohexanone oxime when cyclohexanone oxime was prepared without recycling the by-products to the amination reaction step was 74.4%, and the total carbon recovery as a useful substance was 87.8% (cyclohexanoxime: 74.4%). + Cyclohexane: 13.4%).
[173] On the other hand, cyclohexanone oxime has a selectivity of 84.8% when the by-products are recycled to the amination reaction step, and the total carbon recovery as useful substance is 98.2% (cyclohexanone oxime: 84.8% + cyclohexane: 13.4%). Was.
[174] In addition, in the cyclohexanone oxime obtained by each said process, the impurity (cyclohexyl butyl ether) which adversely affects the quality of (epsilon)-caprolactam when used for manufacture of (epsilon) -caprolactam used as a raw material of nylon-6, etc. , n-pentylcyclohexane, cyclohexyl acetate or hexahydrobenzaldehyde and the like) were not included.
[175] Comparative Example 1
[176] Cyclohexane obtained by air oxidation from cyclohexane obtained by fully hydrogenation of benzene, followed by dehydrogenation to obtain cyclohexanone, and the synthesis of hydroxylamine sulfate in accordance with the method described in Japanese Patent Application Laid-Open No. 58-50925. The cyclohexanone oxime was prepared by oxime using the obtained hydroxylamine sulfate. Synthesis of cyclohexanone and its oxime were carried out as follows.
[177] 1) Process of obtaining a mixture of cyclohexanone and cyclohexanol from air oxidation of cyclohexane
[178] Into a 1000 mL glass autoclave equipped with a gas inlet, 600 g of cyclohexane and 1 ppm (a catalyst amount of cobalt atom to cyclohexane) as a metal atom of naphthenate cobalt as a catalyst were added. The mixed gas (volume ratio, O ₂ : N ₂ = 1: 9) was flowed at a rate of 1000 ml / min (NTP, under normal temperature and pressure conditions), and the reaction solution was stirred at 150 ° C. and 1 MPa for 40 minutes with stirring. The mixture was then converted to nitrogen and left for 30 minutes. The gas recovered from the autoclave with reaction mixture was cooled to separate the reaction mixture from the gas into condensate. The condensed reaction mixture was returned to the autoclave and then discarded into the atmosphere. As a result of analyzing the reaction product by gas chromatography, the cyclohexane conversion rate was 4.0%, and the cyclohexanol and cyclohexanone selectivity was 75.8% (cyclohexanol / cyclohexanone production ratio = 6/4). In addition, analysis by GC was performed on the conditions substantially the same as the case of the hydration of cyclohexene of the process 2) in Example 1.
[179] In addition, as a result of analyzing the composition of the reaction mixture as a by-product under GC under the following conditions, ketones other than carboxylic acids, aldehydes and cyclohexanone, esters, ethers, alcohols other than cyclohexanol, and cyclohexane Hydrocarbons and the like.
[180] Measuring device: Japan Shimazu Seisakusho GC-14A type gas chromatograph
[181] (Includes flame ionization detector (FID))
[182] Column: capillary column made by J & W Scientific, Germany
[183] DB-1701 (0.25mm * 30m)
[184] Carrier Gas: Helium
[185] Flow rate of eluent: 20 ml / min
[186] Assay: Hold at 50 ° C. for 10 minutes, warm up to 350 ° C. at 10 ° C./min, and hold at 350 ° C. for 5 minutes.
[187] The obtained reaction product is alkali washed and distilled by a known method to distill off unreacted cyclohexane and by-products to obtain a mixture of cyclohexanol and cyclohexanone, and distill this further to distill off cyclohexanone. It was. The distillation residue containing cyclohexanol obtained was converted into cyclohexanone by the dehydrogenation reaction mentioned later. The recovered cyclohexanone was further distilled to obtain purified cyclohexanone having a purity of 99.5%. However, among the purified cyclohexanone, butylcyclohexyl ether (2500 ppm), n-pentylcyclohexane (500 ppm), cyclohexyl acetate (450 ppm), and hexahydrobenzaldehyde (components very close to the boiling point of cyclohexanone) 200 ppm). These components remain in the subsequent oxime step of cyclohexanone and the potential process of obtaining (epsilon) -caprolactam from the obtained cyclohexanone oxime, and are known to be a cause of the quality deterioration of (epsilon) -caprolactam.
[188] 2) Dehydrogenating cyclohexanol to obtain cyclohexanone:
[189] A Cu-Cr-based oxide granular catalyst was charged into a stainless steel tubular reactor having an internal diameter of 30 mm, and the catalyst was subjected to a reduction treatment with a hydrogen / nitrogen mixed gas. Then, the inlet and outlet temperatures of the reactor were maintained at 265 ° C., and 0.12 The cyclohexanol obtained in the previous step was preheated and vaporized under the pressure of MPa, fed at a rate of 0.1 liter / liter / liter / hour of LHSV (liquid hourly space velocity) and reacted for 10 hours. The reaction solution was collected every 1 hour and analyzed by gas chromatography. The conversion rate of cyclohexanol was 71.2%, and the selectivity of cyclohexanone was 97.3%. In addition, analysis by GC was performed on the conditions substantially the same as the case of the amination of the cyclohexanol of the said Example process 3).
[190] The cyclohexanone of purity 99% was obtained by distilling the obtained reaction product.
[191] 3) Oxidation of cyclohexanone to obtain cyclohexanone oxime:
[192] Into a 200 mL glass stirring vessel, 18.1 g of cyclohexanone obtained in the previous step 2) and the pH of the reaction solution were added to 68.1 g of an aqueous 37% by weight hydroxylamine sulfate solution synthesized from ammonia separately, and kept at 90 ° C. After the reaction was carried out for 30 minutes by adding ammonia water simultaneously while controlling the amount of ammonia water to be 5 to 7, the composition of the reaction solution was analyzed by gas chromatography. The conversion rate of cyclohexanone was 95.7%, and the selectivity of cyclohexanone oxime was 99.3%. In addition, analysis by GC was performed on the conditions substantially the same as the case of the amination of the cyclohexanol of the process 3) of the said Example 1.
[193] By allowing the reaction solution to stand and extracting the oil phase of the reaction mixture, by-products such as ammonium sulfate were separated, and the oil phase was further distilled to remove an unreacted mixture such as cyclohexanone to obtain a cyclohexanone oxime having a purity of 99.5% or more.
[194] The total number of reaction steps for producing cyclohexanone oxime from the benzene of Comparative Example 1 was 5 steps including benzene hydrogenation and hydroxylamine production. In addition, the selectivity of the cyclohexanone oxime based on each process calculated | required in the same way as the formula of Example 1 was 73.2%, and since the useful materials other than the cyclohexanone oxime were not obtained in the reaction mixture, the total as a useful substance The carbon recovery was 73.2%. (In general, the cyclohexane selectivity of the benzene hydrogenation reaction is known to be very high, so the cyclohexane selectivity of the benzene hydrogenation reaction is assumed to be 100%).
[195] Moreover, in the cyclohexanone oxime obtained via each process, the impurity (butylcyclohexyl ether, n-pentylcyclohexane, cyclohexyl acetate, hexahydro which affects the quality of the epsilon caprolactam manufactured from cyclohexanone oxime) Benzaldehyde and the like) remained at almost the same concentration as measured in step 1).
[196] According to the present invention, cyclohexanone oxime which is a compound useful as an intermediate of ε-caprolactam, which is a raw material such as nylon-6, can be produced simply and very efficiently. That is, in the process of the present invention, by-products by-producing by amination and / or partial oxidation are recycled to the amination process, and these by-products are converted to cyclohexylamine, thereby providing cyclohexanone oxime as the desired product. It is possible to greatly improve the selectivity. In addition, when performing the method of this invention using the cyclohexanone obtained by dehydrating the cyclohexanol obtained by hydrating the cyclohexene obtained by partial hydrogenation of benzene as starting material, and / or the cyclohexanol thus obtained, Cyclohexanone is produced by the cumbersome process used in conventional methods and without the use of reaction reagents such as hydroxylamine salts which have disadvantages, with low hydrogen consumption, simple operation with a simple device and with very high selectivity Oximes can be prepared. In addition, according to the process of the present invention, it is possible to produce byproducts such as difficult to separate by-products and / or low industrial value ammonium sulfate which adversely affect the quality of ε-caprolactam, the desired intermediate obtained from cyclohexanone oxime. There is no problem with the prior art, and since most of the by-products produced are reusable and useful compounds, unlike other by-products, cyclohexane, which is a very low waste. Thus, the process of the present invention is very advantageous for producing cyclohexanone oxime on an industrial scale.

权利要求:
Claims (15)
[1" claim-type="Currently amended] (1) amplifying a starting material selected from the group consisting of cyclohexanol, cyclohexanone and mixtures thereof to obtain cyclohexylamine; and
(2) partial oxidation reaction of obtained cyclohexylamine to obtain cyclohexanone oxime,
The amination of one or more by-products selected from the group consisting of by-products (α) produced in step (1) and by-products (β) produced in step (2) above The manufacturing method of cyclohexanone oxime which is recycled to the reaction system of reaction.
[2" claim-type="Currently amended] A cyclohexanol according to claim 1, wherein in the case of using cyclohexanol as a starting material in the step (1), the by-product (α) is cyclohexanone, N- (cyclohexylidene) cyclohexylamine, dicyclohexyl At least one compound selected from the group consisting of amines, cyclohexyl aniline and aniline,
When using cyclohexanone as a starting material in the step (1), the by-product (α) is cyclohexanol, N- (cyclohexylidene) cyclohexylamine, dicyclohexylamine, cyclohexyl aniline and At least one compound selected from the group consisting of aniline,
When using a mixture of cyclohexanol and cyclohexanone as starting material in the step (1), the by-product (α) is cyclohexanol, cyclohexanone, N- (cyclohexylidene) cyclohexylamine At least one compound selected from the group consisting of dicyclohexylamine, cyclohexyl aniline and aniline,
And said by-product (β) comprises at least one compound selected from the group consisting of cyclohexanone, nitrocyclohexane, N- (cyclohexylidene) cyclohexylamine, and dicyclohexylamine.
[3" claim-type="Currently amended] The amination reaction according to claim 1, wherein the amination reaction in step (1) includes at least one element selected from the group consisting of elements belonging to groups 8, 9 and 10 of the periodic table, chromium, copper, silver, zinc and aluminum. A method of carrying out in the presence of an amination catalyst.
[4" claim-type="Currently amended] The method according to claim 3, wherein said amination reaction in step (1) is carried out in the presence of molecular hydrogen.
[5" claim-type="Currently amended] The method according to claim 1, wherein the partial oxidation reaction in step (2) is carried out in the presence of molecular oxygen as an oxidizing agent.
[6" claim-type="Currently amended] The method according to claim 1, wherein the cyclohexanol is obtained by a method comprising (i) partially hydrogenating benzene to obtain cyclohexene and (ii) hydrating the obtained cyclohexene.
[7" claim-type="Currently amended] The method according to claim 6, wherein the partial hydrogenation of benzene is carried out in the presence of a hydrogenation catalyst and water comprising at least one element selected from the group consisting of elements belonging to groups 8, 9 and 10 of the periodic table.
[8" claim-type="Currently amended] 7. The partial hydrogenation of benzene according to claim 6, wherein the hydrogenation catalyst comprises (a) a metal ruthenium having an average crystallite diameter of 200 kPa or less, and optionally a zinc compound, (b) water, and (c) zirconium or hafnium. A process wherein the hydrogenation catalyst is unsupported in the presence of at least one compound selected from the group consisting of an oxide, a water-soluble zinc compound and a solid basic zinc sulfate under neutral or acidic conditions.
[9" claim-type="Currently amended] The method according to claim 6, wherein the cyclohexene is hydrated in the presence of zeolite as a hydration catalyst.
[10" claim-type="Currently amended] 10. The method of claim 9, wherein said zeolite is selected from the group consisting of ZSM-5 zeolites.
[11" claim-type="Currently amended] The method according to claim 1, wherein the cyclohexanone is (i) partially hydrogenated benzene to obtain cyclohexene, (ii) hydration of the obtained cyclohexene to obtain cyclohexanol, and (iii) dehydrogenation of the obtained cyclohexanol. The method obtained by the method of including.
[12" claim-type="Currently amended] The method according to claim 11, wherein the partial hydrogenation of benzene is carried out in the presence of a hydrogenation catalyst and water comprising at least one element selected from the group consisting of elements belonging to groups 8, 9 and 10 of the periodic table.
[13" claim-type="Currently amended] The hydrogenation catalyst according to claim 11, wherein the partial hydrogenation of benzene is carried out by (a) a hydrogenation catalyst containing a metal ruthenium having an average crystallite diameter of 200 kPa or less, and optionally a zinc compound, (b) water, and (c) zirconium or A process wherein the hydrogenation catalyst is unsupported in the presence of at least one compound selected from the group consisting of an oxide of hafnium, a water-soluble zinc compound and a solid basic zinc sulfate under neutral or acidic conditions.
[14" claim-type="Currently amended] The method according to claim 11, wherein the cyclohexene is hydrated in the presence of zeolite as a hydration catalyst.
[15" claim-type="Currently amended] 12. The method of claim 11, wherein said zeolite is selected from the group consisting of ZSM-5 zeolites.

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同族专利:

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公开号 | 公开日

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JPWO2003010133A1|2004-11-18|

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KR100540411B1|2006-01-11|

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CN1533375A|2004-09-29|

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US20040176592A1|2004-09-09|

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CN100519516C|2009-07-29|

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JP4198052B2|2008-12-17|

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TWI292753B|2008-01-21|

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WO2003010133A1|2003-02-06|

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US7091381B2|2006-08-15|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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法律状态:
2001-07-25|Priority to JP2001224029

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2001-07-25|Priority to JPJP-P-2001-00224029

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2002-07-25|Application filed by 아사히 가세이 케미칼즈 가부시키가이샤

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2002-07-25|Priority to PCT/JP2002/007546

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2004-04-06|Publication of KR20040029379A

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2006-01-11|Application granted

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2006-01-11|Publication of KR100540411B1

优先权:

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申请号 | 申请日 | 专利标题

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JP2001224029|2001-07-25|

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JPJP-P-2001-00224029|2001-07-25|

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PCT/JP2002/007546|WO2003010133A1|2001-07-25|2002-07-25|Process for preparation of cyclohexanone oxime|